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Structural adhesive PUR Rapid
Rapid PUR structural adhesive for high-strength bonded connections in trade and industry
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Proven adhesive properties
Tested stress group D4 in accordance with DIN EN 204 by ift Rosenheim
Meets the window construction requirement according to DIN EN 14257 (WATT 91)
Adheres to a wide variety of materials
- Can subsequently be powder-coated (200°C/30 min)
- Compatible with natural stone
Paste-like, thixotropic
Due to the paste-like, thixotropic composition, the adhesive does not run or drip off and thus allows use in vertical applications
The adhesive is mildly foaming and is therefore well suited to use on slightly uneven surfaces
High resistance (short-term against diluted acids, alkalis and solvents)
Can be sanded and painted over
Silicone- and solvent-free
Tested stress group D4 in accordance with DIN EN 204 by ift Rosenheim
- The viscosity of 1-C-PUR adhesives when processed at +15°C is approximately double that when used at +25°C.
- Sunlight discolours the adhesive but does not affect the adhesive strength
- Bonding aluminium, copper, brass: Only on chemically pre-treated or coated surfaces: these materials cannot be permanently bonded in an age-resistant manner without appropriate pre-treatment of the bonding surfaces.
- Powder-coated workpieces should always be cleaned with cleaner type 60 (art. no.: 0892130030/0892130031); powder coatings with PTFE components cannot be reliably bonded without pre-treatment (e.g. plasma process).
- Pressing force: ≥0.015 N/mm² for surface bonding and ≥1 N/mm² for bonding solid wood to solid wood
- For bonding gap thicknesses ≥ 2.0 mm, the bonding, pressing and hardening times are considerably longer, bonding gap thicknesses ≥ 3 mm are not possible.
- If moisture is expected to have an impact, the bonding gaps/bonding surfaces must also be sealed/protected with a suitable sealing compound!
- When bonding metals to absorbent materials (e.g. wood, construction materials etc.), the moisture can be slowly transported through the bonding gap by the absorbent material onto the metal surface, where it can cause corrosion damage to the metal. The metallic bonding surface must therefore have suitable corrosion protection, e.g. paint or powder coating!
- When bonding different materials (with different expansion properties), the bonding gap dimensions must be adapted according to the long-term behaviour.
- The bonded workpieces should not be coated until after the adhesive is fully hardened; if they are coated too early, the formation of bubbles in the coating cannot be ruled out.
- In the production and processing of stainless steel, auxiliary materials such as wax, oils etc. are used. These materials usually cannot be simply wiped clean. It has been shown that after cleaning with solvents, grinding or (even better) sandblasting the surface, followed by repeated cleaning with solvents, delivers considerably better bonding results.
- Zinc-plated sheets should always be protected against the permanent influence of moisture. To prevent the formation of "white rust", any moisture that arises must be prevented from coming into contact with the bonding surface.
- Bonding larch: 1C-PUR adhesives must never be used for bonding larch surfaces in outdoor areas. The substance "arabinogalactan" which is contained in the wood, or forms within it, considerably weakens the bonding strength! No problems have been identified with PVAC and EPOXI adhesives.
- When bonding solid wood, the adhesive should preferably be applied to both bonding surfaces.
- For bonding solid wood in outdoor applications, suitable tests should be performed to determine the optimum permanent bond depending on the type of wood, weather intensity, surface protection and geometry of the bonding gap.
- Skin-forming and joining times, as well as the respective pressing and processing times required, are influenced by criteria such as material, temperature, amount applied and air moisture, amongst others. As a result, they can only be precisely determined through independent tests. Corresponding safety margins for the specified reference values should be accounted for by the installer.
| ASSEMBLY ADHESIVES | |||||
| Multi high-strength adhesive 0893 100 110 | Multi-fibre adhesive 0893 100 115 | PUR Rapid 0892 100 102 | Assembly adhesive solvent-free 0893 100 100 | ||
| Plastics | ABS | ⎷4,2 | ⎷4,2 | ⎷4,2 | ⎷2 |
| Metal | Aluminium | ⎷4,1 | ⎷4,1 | ⎷4,1 | ⎷1 |
| Lead | - | - | - | - | |
| Stainless steel | ⎷5 | ⎷5 | ⎷5 | ⎷1 | |
| Copper | ⎷5,4,1 | ⎷5,4,1 | ⎷5,4,1 | ⎷ | |
| Brass | ⎷5,4,1 | ⎷5,4,1 | ⎷5,4,1 | x | |
| Steel/iron | ⎷5,4,1 | ⎷5,4,1 | ⎷5,4,1 | ⎷1 | |
| Zinc | - | ⎷ | ⎷ | ⎷ | |
| GRP | ⎷5 | ⎷5 | ⎷5 | ⎷2 | |
| Rubber/neoprene | ⎷5 | ⎷5 | ⎷5 | - | |
| Hard foams | ⎷ | ⎷ | ⎷ | ⎷2 | |
| PE | - | - | - | - | |
| PMMA | - | - | - | ⎷2 | |
| Polyamide | ⎷ | - | - | - | |
| Polycarbonate | ⎷5 | - | - | ⎷2 | |
| Polystyrene (not foam!) | - | - | - | - | |
| PP | - | - | - | - | |
| PTFE | - | - | - | - | |
| PVC (not soft PVC!) | ⎷6 | ⎷6 | - | ⎷2 | |
| Silicone | - | - | - | - | |
| Styrofoam | ⎷ | ⎷ | ⎷ | ⎷ | |
| Painted surfaces | Painted surfaces (Two-part paints, stove enamels, cathodic dip painted panels) | ⎷5 | ⎷5 | ⎷5 | - |
| Wood and wood materials | Wood (including MDF, chipboard) | ⎷ | ⎷ | ⎷ | ⎷ |
| HPL laminated panels (Resopal, Ultrapas) | ⎷ | ⎷ | ⎷ | ⎷ | |
| Decorative panels | ⎷5 | x | x | ⎷ | |
| Cork | ⎷ | ⎷ | ⎷ | ⎷ | |
| Stone and construction materials | Concrete | ⎷3 | ⎷3 | ⎷3 | ⎷3 |
| Bituminous surfaces | - | - | - | - | |
| Aerated concrete, gypsum, gypsum plasterboard | ⎷3 | ⎷3 | ⎷3 | ⎷3 | |
| Synthetic stone (Corian, Varicor) | ⎷ | ⎷ | ⎷ | ⎷3 | |
| Delicate natural stone (e.g. marble) | ⎷ | ⎷ | ⎷ | - | |
| Stone | ⎷ | ⎷ | ⎷ | ⎷ | |
| Cemented fibreboards | ⎷3 | - | - | ⎷3 | |
| Other | Enamel | ⎷5 | ⎷5 | ⎷5 | - |
| Glass | - | - | - | - | |
| Fibreglass | ⎷ | ⎷ | ⎷ | - | |
| Mirror | - | - | - | - | |
| Porcelain, ceramic, tiles | ⎷ | ⎷ | ⎷ | - | |
| Paper | ⎷ | ⎷ | ⎷ | ⎷ | |
| Cardboard | ⎷ | ⎷ | ⎷ | ⎷ | |
| Mesh | - | - | - | - | |
| Leather | ⎷ | ⎷ | ⎷ | - | |
| 1. Prime with Primer for Metal primer (art. no. 0890 100 66) 2. Prime with Primer for P/W/S (art. no. 0890 100 62) 3. Pre-treat with Deep-Penetrating Primer (art. no. 0890 545 10) 4. Pre-treat with Activating Cleaner (art. no. 0890 100 60) 5. Pre-treat with Cleaner Type 60 (art. no. 0892 130 030, 0892 130 031) 6. Pre-treat with Cleaner Type 10 (art. no. 0892 100 10) *Surface must not be moistened with lotus effect | |||||
| Optimisation table | ||
| Surface/material | Optimisation steps* | Notes |
| Anodised aluminium | 1. Activating Cleaner 2. AdhesionPlus metal primer | – |
| Aluminium (AlMg3, AlMgSi1) | 1. Basic cleaning with cleaner type 60 2. Sand lightly with a very fine abrasive fleece 3. Post-cleaning with cleaner type 60 4. Activating Cleaner 5. AdhesionPlus metal primer | – |
| Non-ferrous base metals (brass, copper, bronze etc.) | The use of AdhesionPlus metal primer is mandatory! | |
| Stainless steel (rustproof) | – | |
| Steel (St 235 etc.) | In components susceptible to corrosion: 2-component PU or epoxy corrosion protection required! | |
| Zinc-plated steel (hot-dip or galvanised) | Corrosion | |
| Zinc | Formation of white rust when moisture is present | |
| Powder coatings (PES, EP/PES) | Cleaner type 60 | Preliminary testing is recommended for applications involving significant forces or a damp environment. |
| 2-component top-coat, water- or solvent-based (PUR, acrylic) | Varioprimer safe + easy | Due to the large number of paints available, this information is only a guide. Please perform preliminary tests where necessary. |
| 2-component primers, water- or solvent-based (PUR, acrylic, epoxy resin) | Varioprimer safe + easy | – |
| Cathodic dip coating (E-coating) | Activating Cleaner | – |
| Coil-coat coating | Activating Cleaner | – |
| ABS | 1. Activating Cleaner 2. AdhesionPlus primer for P/W/S | – |
| GFRP (unsaturated polyester), gelcoat side or SMC | 1. Basic cleaning with cleaner type 60 2. Sand with "very fine" or grain 60–80 abrasive fleece and then vacuum. 3. Post-cleaning with cleaner type 60 | Adhesive surface must be protected against UV radiation (opaque cover). |
| Hard PVC | Cleaner Type 10 or Type 60 | – |
| Wood, plywood, MDF, wood products and cork | Dust removal | – |
| HPL laminated panels (Resopal, Ultrapas) | Cleaner Type 60 | – |
| Enamel, porcelain, ceramic, tiles | 1. Cleaner Type 60 2. Varioprimer safe + easy | – |
| Concrete, mineral mortar, plaster and cement fibre board | 1. Dust removal 2. Deep-penetrating primer | – |
| Synthetic stone (Corian, Varicor) | Cleaner Type 60 | – |
| * Follow the corresponding sequence of the individual steps | ||
Tested stress group D4 in accordance with DIN EN 204 by ift Rosenheim
The usage instructions are recommendations based on the tests we have conducted and on our experience; carry out your own tests before each application. Due to the large number of applications and storage and processing conditions, we do not assume any liability for a specific application result. Insofar as our free customer service provides technical information or acts as an advisory service, no responsibility is assumed by this service except where the advice or information given falls within the scope of our specified, contractually agreed service or the advisor was acting deliberately. We guarantee the consistent quality of our products. We reserve the right to make technical changes and further develop products. Please observe the technical data sheet!
For structural temperature- and water-resistant adhesive joints in wooden window construction (slot/pin gluing), staircase construction and in the wooden house door sector, e.g. for gluing board joints of wooden and house door cassettes in accordance with DIN EN 204 D4.
In aluminium window and door construction for bonding aluminium corner connectors into hollow profile chambers.
The application surfaces must be clean, dry and free of grease. For pre-treatment, please refer to the optimisation table in the technical data sheet.
Adhesive is applied to one of the bonded parts as a bead, or applied over the whole surface using the toothed spatula. Adhesive application thickness max. 3 mm. Join parts within approx. 5 min. Adhesive is moisture-hardening.
For more information, please refer to the technical data sheet.
Select RAL-colour code
!! NOTE: On-screen visualisation of the colour differs from real colour shade!!